CFP last date
20 May 2024
Reseach Article

An Experimental Comparative Study Between Machine Learning and Signal Processing Techniques to Detect Broken Rotors Bars in Induction Motors

by Cleber Gustavo Dias, Rodrigo Cardozo De Jesus
International Journal of Computer Applications
Foundation of Computer Science (FCS), NY, USA
Volume 184 - Number 30
Year of Publication: 2022
Authors: Cleber Gustavo Dias, Rodrigo Cardozo De Jesus
10.5120/ijca2022922351

Cleber Gustavo Dias, Rodrigo Cardozo De Jesus . An Experimental Comparative Study Between Machine Learning and Signal Processing Techniques to Detect Broken Rotors Bars in Induction Motors. International Journal of Computer Applications. 184, 30 ( Oct 2022), 1-8. DOI=10.5120/ijca2022922351

@article{ 10.5120/ijca2022922351,
author = { Cleber Gustavo Dias, Rodrigo Cardozo De Jesus },
title = { An Experimental Comparative Study Between Machine Learning and Signal Processing Techniques to Detect Broken Rotors Bars in Induction Motors },
journal = { International Journal of Computer Applications },
issue_date = { Oct 2022 },
volume = { 184 },
number = { 30 },
month = { Oct },
year = { 2022 },
issn = { 0975-8887 },
pages = { 1-8 },
numpages = {9},
url = { https://ijcaonline.org/archives/volume184/number30/32501-2022922351/ },
doi = { 10.5120/ijca2022922351 },
publisher = {Foundation of Computer Science (FCS), NY, USA},
address = {New York, USA}
}
%0 Journal Article
%1 2024-02-07T01:22:45.611737+05:30
%A Cleber Gustavo Dias
%A Rodrigo Cardozo De Jesus
%T An Experimental Comparative Study Between Machine Learning and Signal Processing Techniques to Detect Broken Rotors Bars in Induction Motors
%J International Journal of Computer Applications
%@ 0975-8887
%V 184
%N 30
%P 1-8
%D 2022
%I Foundation of Computer Science (FCS), NY, USA
Abstract

This paper presents an experimental comparative study between some machine learning techniques and some signal processing methods to detect broken rotor bars in squirrel cage induction motors (SCIM). It has been used a current transformer to measure the stator current data from only one phase of the machine. The present research have addressed a common operational condition, particularly when motors run at low slip, i.e., with low load. In this work, three pre-processing approaches have been applied, such as the Fast Fourier Transform (FFT), Hilbert Transformation (HT) and some statistical data (SData). The sampled features have been applied to training and validating steps, by using three classification models, such as Support Vector Machine (SVM), k-Nearest Neighbor (KNN) and Logistic Regression (LR), not only to detect the failure, but also to evaluate its severity. The present study also presents a wide discussion about the parameters evaluated for each machine learning technique, in order to demonstrate that different choices can significantly affect the performance of each classifier. The best parameters have been identified for distinct rotor conditions. In addition, the Pearson correlation coefficient has been applied in a further investigation that shown the great possibility to reduce the number of input features and still maintaining a very good performance for the classifiers. The efficiency of this approach was evaluated and tested experimentally from a 7.5-kW induction motor running at low slip using a variable speed drive.

References
  1. I. L. Sauer, H. Tatizawa, F. A. Salotti, and S. S. Mercedes, “A comparative assessment of Brazilian electric motors performance with minimum efficiency standards,” Renew. Sustain. Energy Rev., vol. 41, pp. 308–318, jan 2015. [Online]. Available: http://dx.doi.org/10.1016/j.rser.2014.08.053https: //linkinghub.elsevier.com/retrieve/pii/S1364032114007291
  2. H. Chen, B. Jiang, and N. Lu, “A multi-mode incipient sensor fault detection and diagnosis method for electrical traction systems,” International Journal of Control, Automation and Systems, 2018.
  3. A. E. Treml, R. A. Flauzino, and G. C. Brito, “Emd and mcsa improved via hilbert transform analysis on asynchronous machines for broken bar detection using vibration analysis,” in 2019 IEEE Milan PowerTech, 2019, pp. 1–6.
  4. X. Liang and K. Edomwandekhoe, “Condition monitoring techniques for induction motors,” in 2017 IEEE Ind. Appl. Soc. Annu. Meet. IEEE, oct 2017, pp. 1–10. [Online]. Available: http://ieeexplore.ieee.org/document/8101860/
  5. C. G. Dias and F. H. Pereira, “Broken Rotor Bars Detection in Induction Motors Running at Very Low Slip Using a Hall Effect Sensor,” IEEE Sens. J., vol. 18, no. 11, pp. 4602–4613, jun 2018. [Online]. Available: https://ieeexplore.ieee.org/document/8338052/
  6. R. Puche-Panadero, M. Pineda-Sanchez, M. Riera-Guasp, J. Roger-Folch, E. Hurtado-Perez, and J. Perez-Cruz, “Improved Resolution of the MCSA Method Via Hilbert Transform, Enabling the Diagnosis of Rotor Asymmetries at Very Low Slip,” IEEE Trans. Energy Convers., vol. 24, no. 1, pp. 52–59, mar 2009. [Online]. Available: http: //ieeexplore.ieee.org/document/4749311/
  7. B. Xu, L. Sun, L. Xu, and G. Xu, “Improvement of the Hilbert Method via ESPRIT for Detecting Rotor Fault in Induction Motors at Low Slip,” IEEE Trans. Energy Convers., vol. 28, no. 1, pp. 225–233, mar 2013. [Online]. Available: http://ieeexplore.ieee.org/document/6407981/
  8. P. Gangsar and R. Tiwari, “Signal based condition monitoring techniques for fault detection and diagnosis of induction motors: A state-of-the-art review,” Mechanical Systems and Signal Processing, vol. 144, p. 106908, 2020.[Online]. Available: http://www.sciencedirect.com/science/ article/pii/S0888327020302946
  9. J. Rangel-Magdaleno, H. Peregrina-Barreto, J. Ramirez- Cortes, and I. Cruz-Vega, “Hilbert spectrum analysis of induction motors for the detection of incipient broken rotor bars,” Measurement, vol. 109, pp. 247 – 255, 2017.
  10. R. Puche-Panadero, J. Martinez-Roman, A. Sapena-Bano, J. Burriel-Valencia, M. Pineda-Sanchez, J. Perez-Cruz, and M. Riera-Guasp, “New method for spectral leakage reduction in the fft of stator currents: Application to the diagnosis of bar breakages in cage motors working at very low slip,” IEEE Transactions on Instrumentation and Measurement, vol. 70, pp. 1–11, 2021.
  11. D. Cleber-Gustavo, S. Luiz-Carlos, and C. Ivan-Eduardo, “Fuzzy-based statistical feature extraction for detecting broken rotor bars in line-fed and inverter-fed induction motors,” Energies, vol. 12, no. 2381, pp. 1–29, June 2019.
  12. I. Martin-Diaz, D. Morinigo-Sotelo, O. Duque-Perez, and R. D. J. Romero-Troncoso, “Advances in Classifier Evaluation: Novel Insights for an Electric Data-Driven Motor Diagnosis,” IEEE Access, vol. 4, pp. 7028–7038, 2016.
  13. J. Chen, J. Jiang, X. Guo, and L. Tan, “An efficient cnn with tunable input-size for bearing fault diagnosis,” International Journal of Computational Intelligence Systems, vol. 14, pp. 625–634, 2021. [Online]. Available: https: //doi.org/10.2991/ijcis.d.210113.001
  14. N. Truong, T. Seo, and S. Nguyen, “Bearing fault online identification based on anfis,” International Journal of Control, Automation and Systems, 2021.
  15. P. A. Delgado-Arredondo, D. Morinigo-Sotelo, R. A. Osornio-Rios, J. G. Avina-Cervantes, H. Rostro-Gonzalez, and R. de Jesus Romero-Troncoso, “Methodology for fault detection in induction motors via sound and vibration signals,” Mechanical Systems and Signal Processing, vol. 83, pp. 568 – 589, 2017.
  16. T. P. Carvalho, F. A. Soares, R. Vita, R. da P. Francisco, J. P. Basto, and S. G. Alcal´a, “A systematic literature review of machine learning methods applied to predictive maintenance,” Computers and Industrial Engineering, vol. 137, pp. 1–10, 2019.
  17. J. Burriel-Valencia, R. Puche-Panadero, A. Sapena-Bano, M. Pineda-Sanchez, and J. Martinez-Roman, “Cost-effective reduced envelope of the stator current via synchronous sampling for the diagnosis of rotor asymmetries in induction machines working at very low slip,” Sensors, vol. 19, no. 3471, pp. 1–16, Aug. 2019.
  18. A. Naha, A. K. Samanta, A. Routray, and A. K. Deb, “A Method for Detecting Half-Broken Rotor Bar in Lightly Loaded Induction Motors Using Current,” IEEE Trans. Instrum. Meas., vol. 65, no. 7, pp. 1614–1625, jul 2016. [Online]. Available: http://ieeexplore.ieee.org/ document/7450652/
  19. A. Sapena-Bano, M. Pineda-Sanchez, R. Puche-Panadero, J. Martinez-Roman, and ˇ Z. Kanovi´c, “Low-cost diagnosis of rotor asymmetries in induction machines working at a very low slip using the reduced envelope of the stator current,” IEEE Transactions on Energy Conversion, vol. 30, no. 4, pp. 1409–1419, Dec. 2015.
  20. D. Shi, P. Unsworth, and R. Gao, “Sensorless Speed Measurement of Induction Motor Using Hilbert Transform and Interpolated Fast Fourier Transform,” IEEE Trans. Instrum. Meas., vol. 55, no. 1, pp. 290–299, 2006. [Online]. Available: http://ieeexplore.ieee.org/lpdocs/epic03/ wrapper.htm?arnumber=1583893
  21. W. Laala, S. Guedini, and S. Zouzou, “Novel approach for diagnosis and detection of broken bar in induction motor at low slip using fuzzy logic,” in 8th IEEE Symposium on Diagnostics for Electrical Machines, Power Electronics Drives, 2011, pp. 511–516.
  22. M. Fernandez-Temprano, P. E. Gardel-Sotomayor, O. Duque- Perez, and D. Morinigo-Sotelo, “Broken bar condition monitoring of an induction motor under different supplies using a linear discriminant analysis,” in 2013 9th IEEE Int. Symp. Diagnostics Electr. Mach. Power Electron. Drives. IEEE, aug 2013, pp. 162–168. [Online]. Available: http://ieeexplore.ieee.org/document/6645712/
  23. T. Yang, H. Pen, Z. Wang, and C. S. Chang, “Feature Knowledge Based Fault Detection of Induction Motors Through the Analysis of Stator Current Data,” vol. 65, no. 3, pp. 549–558, 2016.
  24. B. Godsey, Think Like a Data Scientist: Tackle the Data Science Process Step-by-Step, 1st ed. USA: Manning Publications Co., 2017.
  25. I. Martin-Diaz, D. Morinigo-Sotelo, O. Duque-Perez, and R. D. J. Romero-Troncoso, “Advances in classifier evaluation: Novel insights for an electric data-driven motor diagnosis,” IEEE Access, vol. 4, pp. 7028–7038, 2016.
  26. Y. Lei, Intelligent Fault Diagnosis and Remaining Useful Life Prediction of Rotating Machinery, 1st ed. Butterworth- Heinemann, 2017.
  27. L. Kong and H. Nian, “Fault detection and location method for mesh-type dc microgrid using pearson correlation coefficient,” IEEE Transactions on Power Delivery, pp. 1–1, 2020.
  28. J. Ge, T. Niu, D. Xu, G. Yin, and Y. Wang, “A rolling bearing fault diagnosis method based on eemd-wsst signal reconstruction and multi-scale entropy,” Entropy, vol. 22, no. 3, 2020. [Online]. Available: https://www.mdpi.com/ 1099-4300/22/3/290
Index Terms

Computer Science
Information Sciences

Keywords

Broken Rotor Bars Fault Diagnosis Machine Learning Signal Processing Induction Motor